// Industry playbook / 05

Agents that see the pit, reason on hazards, and act across mining and minerals

Watch pit, plant, and haul roads to enforce safety, estimate stockpile volumes, and detect process faults.

Industry playbook / 05 operations monitored by Thinking Stack vision agents
haul truck · zone a
berm height · low
Agents active
23.71° S / 133.88° E
Thinking StackPerceive · Reason · Act

Agents that move the value drivers your business runs on

From perception to action — the outcomes our agents are measured on.

Safety

FunctionKPIAI enhancement
PPE & Hazard Zone MonitoringLost-Time Injury Frequency RateDetect missing PPE and unauthorised entry into blast, crusher and restricted areas in real time.
Vehicle & Personnel ProximityNear-Miss RateTrack haul trucks, light vehicles and people to flag proximity breaches and blind-spot exposure on haul roads.
Fatigue & DistractionDriver Incident RateIn-cab monitoring for fatigue, distraction and seat-belt compliance across the haul fleet.

Productivity

FunctionKPIAI enhancement
Volumetric EstimationStockpile AccuracyEstimate stockpile and truck-load volumes from fixed and drone imagery, reconciled against weighbridge data.
Cycle & Turnaround MonitoringTruck Turnaround TimeANPR at gates and weighbridges with automated cycle timing across load, haul, dump and return.

Process & Quality

FunctionKPIAI enhancement
Ore & Material InspectionGrade ConsistencyVisual classification of fragmentation, oversize and contamination on feed conveyors.
Conveyor & Plant IntegrityUnplanned DowntimeDetect belt misalignment, spillage, blockage and hot spots before they cascade into stoppages.

Security & Environment

FunctionKPIAI enhancement
Perimeter IntrusionSecurity IncidentsPerimeter, magazine and fuel-farm intrusion detection with verified alerts and clip evidence.
Dust, Spill & Water MonitoringEnvironmental Compliance RateDetect dust events, spills and tailings-area anomalies with timestamped visual records for reporting.

Why agents, here

Vision agents deployed across industry playbook / 05 sites

Mining sites are high-consequence environments where a single proximity breach or undetected conveyor fault carries enormous cost. Cameras are everywhere; attention is not.

Vision agents watch pit, plant, haul roads and weighbridges continuously, escalating hazards in seconds and turning material movement into measurable, auditable data.

// Key applications

What the agents actually do

Pit and haul road safety

  • Proximity detection between heavy plant and light vehicles
  • Speed and right-of-way compliance on haul roads
  • Exclusion-zone enforcement around blast and crusher areas

Material movement & volumetrics

  • Stockpile volume estimation without manual survey
  • Truck load-fill assessment and under-loading detection
  • Weighbridge ANPR with automatic cycle reconciliation

Plant & process monitoring

  • Conveyor belt misalignment, spillage and blockage detection
  • Fragmentation and oversize classification on feed
  • Foreign-object detection before crushers and mills

Security, environment & compliance

  • Perimeter intrusion and after-hours movement detection
  • Fuel and consumable theft monitoring
  • Dust, spill and tailings-area evidence for regulatory reporting

// How the system works

From visual and passive data feeds to your system of record

  1. 01

    Edge-first deployment

    Models run on ruggedised edge hardware at the pit and plant, so detection survives intermittent connectivity.

  2. 02

    Site and zone modelling

    Haul roads, exclusion zones, weighbridges and stockpile pads are mapped once and applied across every feed.

  3. 03

    Fusion with fleet and plant data

    Vision events correlate with FMS, weighbridge and SCADA data to produce a single operational picture.

  4. 04

    Escalation and evidence

    Verified alerts reach control room, supervisors and safety leads with clip evidence attached for investigation.

Seconds

from proximity breach to escalation

Survey-free

stockpile volume estimation

24/7

coverage across pit, plant and perimeter

// Case snapshots

Results in the field

Haul-road proximity monitoring

Challenge · Light-vehicle interactions with haul trucks were reported only when someone chose to report them.

  • Continuous detection of proximity breaches on active haul roads
  • Near-miss data became a leading indicator instead of an anecdote
  • Targeted retraining where breach clusters actually occurred

Conveyor integrity at the processing plant

Challenge · Belt misalignment and spillage were found on inspection rounds, often after damage was done.

  • Early detection of misalignment and material spillage
  • Fewer unplanned stoppages on the primary feed line
  • Maintenance dispatched with visual context, not guesswork

Start with a live demo on your own scenario

We'll map your KPIs to the agents that move them, then run a pilot on the cameras you already have.

Book a demo